A Comprehensive Solution with the AGM Enveloping and Stacking Machine

In recent years, lead-acid batteries have seen increasingly widespread use in energy storage, starting systems, and emergency power applications. However, traditional manual enveloping and stacking processes in production often suffer from low efficiency, unstable quality, high labor intensity, and high error rates. These issues severely impact production efficiency and product competitiveness. In response to these pain points, the automated AGM Enveloping and Stacking Machine has emerged, offering battery manufacturing companies a complete, intelligent, and precise production solution.

This machine features an advanced fully automated control system with an intuitive human-machine interface. Users only need to set the enveloping length and the number of plates, and the machine automatically carries out the enveloping of the positive plates with AGM separators and the stacking of the plate groups. This precise execution of each step greatly reduces errors and waste caused by manual handling. Furthermore, its design for continuous production significantly boosts efficiency, achieving a production capacity of approximately 700 pieces of 12V7AH batteries per shift and effectively resolving issues related to insufficient output.

To provide users with a more intuitive understanding of the machine’s technical advantages, below is a comparative table of its core parameters:

From this table, it is evident that the machine meets high industrial standards across all parameters. The use of a 1.5KW motor and a 380V/50Hz power supply ensures stable operation during high-speed continuous production. An air supply of 0.4–0.6MPa along with a robust machine weight of 800kg guarantees precise and safe mechanical movements. Moreover, the machine’s well-considered dimensions facilitate optimal factory layout, and strict control over plate dimensions—coupled with a rejection rate below 0.5%—significantly enhances product consistency and overall quality.

In addition, the machine integrates a Mitsubishi PLC control system, Panasonic servo motors, and Airtac pneumatic components. These high-end components, carefully matched, ensure that every detail during the enveloping and stacking processes is controlled with precision, thereby preventing defects caused by human error or equipment inaccuracies. More importantly, the machine supports both single-layer and double-layer AGM separator enveloping processes. This flexibility allows adjustments to meet various production requirements for different battery models and specifications, thereby helping companies reduce raw material waste and improve resource utilization.

In practical applications, this AGM Enveloping and Stacking Machine not only addresses the core issues of low efficiency and quality control challenges inherent in traditional battery production but also greatly reduces labor intensity and manual costs. It enables production automation, informatization, and smart manufacturing. By utilizing this machine, companies can swiftly respond to customer demands in a highly competitive market, improve product stability, and ultimately achieve scalable, lean production targets. At the same time, the ease of maintenance and upgrade potential of the machine provides ample technical support for future process improvements and production line enhancements.

In summary, the automated AGM Enveloping and Stacking Machine has been meticulously designed to tackle the pain points in the battery production process. With its outstanding functional parameters, flexible application scenarios, and efficient, stable performance, it introduces a new production model and management philosophy to battery manufacturing companies. This robust solution supports enhancements in product quality and reductions in production costs, ensuring that enterprises can secure a competitive edge in an increasingly fierce market.