The Ultimate Guide to Choosing and Buying Lead-Acid Battery Production Equipment

Lead-acid batteries are common for various applications, such as automotive, motorcycle, industrial, traction, and stationary power. They consist of positive and negative plates, separators, terminals, electrolyte, and casing. To produce lead-acid batteries, a factory needs to have different types of equipment for different stages of the production process.

What are the stages of lead-acid battery production?

According to the International Thermal Systems, there are three main stages of lead-acid battery production:

• Plate making: This stage is used to produce positive and negative plates for lead-acid batteries. The plates are made of lead or lead alloy grids coated with active materials, such as lead oxide and lead sulfate. The plate making equipment includes grid casting machines, pasting machines, curing chambers, and formation tanks.

• Assembly: This stage is used to assemble plates, separators, terminals, and other components into battery cells or modules. The assembly equipment includes enveloping and stacking machines, cos casting machines, and heat sealing machines.

• Formation: This stage is used to charge and discharge battery cells or modules to activate them and form their capacity. The formation equipment includes formation chargers, formation dischargers, and formation testers.

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How to choose the best equipment for each stage?

According to Francesco Marfisi from CAM, there are two types of customers who want to buy lead-acid battery production equipment:

• The customer who cares about quality: This customer wants the best equipment with the latest technology, reliable performance, long lifespan, and easy maintenance. This customer is willing to pay a higher price for a higher return on investment. This customer values the expertise and service of the supplier and expects a long-term partnership.

• The customer who cares about price: This customer wants the cheapest equipment with the minimum requirements. This customer does not care much about quality, efficiency, or durability. This customer only wants to save money in the short term and does not care about the long-term consequences.

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The best way to choose and buy lead-acid battery production equipment is to be the first type of customer. This means looking for a supplier who has:

• A long track record of providing lead-acid battery technology with efficient equipment

• Experience in supporting both large and small global companies

• Ability to provide state-of-the-art curing chambers

• Capabilities around the development of custom curing ovens and drying chambers

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Moreover, the best way to choose and buy lead-acid battery production equipment is to follow the CAM Method, which is a protocol designed to guarantee satisfactory results for producing lead-acid batteries. The CAM Method considers not only the technical aspects of the equipment, but also the operational aspects of the production process.

Conclusion

To choose and buy lead-acid battery production equipment, a factory needs to consider the stages of production process, as well as the quality and price of the equipment. The best way to do this is to look for a reliable and experienced supplier who can provide customized solutions based on the CAM Method. This way, a factory can produce high-quality lead-acid batteries for various applications.